Inline Vibro Sifter for Continuous Powder Screening
Inline vibro sifter is built for efficient powder and granule screening in continuous production processes. It provides reliable particle separation, saves installation space and reduces manual operation. With flexible screening options and easy integration, it is suitable for food processing, pharmaceutical manufacturing, chemical production and other industries.
What Is an Inline Vibro Sifter?
Inline vibro sifter offers high-precision screening performance to achieve accurate particle classification. During the screening process, it effectively separates materials with different particle sizes and prevents the mixing of similar-sized particles, helping improve product consistency and quality.
With the inlet and outlet positioned on the same vertical line, the inline powder sifter reduces material residence time on the screen surface. This design helps prevent screen blockage and material buildup, improving overall screening efficiency. It can handle higher material throughput within the same time and is suitable for large-scale production. The inline vibro sifter is widely used in food processing, pharmaceutical, chemical, coating, ceramic, metal powder and other industries.
Working Principle
The inline vibro sifter, also known as a direct-discharge vibrating screen, uses a horizontal vibrating motor as its vibration source. The vibrating motor is mounted on one side of the machine body. Once material enters the equipment, the force from the vibration source causes it to follow an elliptical trajectory on the screen surface. While rapidly and repeatedly passing through the screen, the vibrational force continuously performs the actions of separating, breaking up, and reorganizing the material, thereby enabling the material to pass through the screen quickly. Material that cannot pass through the screen is discharged from the over-size discharge port along the equipment’s motion trajectory, completing the screening process.
| Phase Angle | Characteristics | Aplicaciones principales |
| 0° | Material flows from the center directly toward the circumference | Used for general screening |
| 15° | Starts spiral flow movement | Used for precision screening and classification of highly cohesive materials or materials with high moisture content |
| 90° | Material quickly disperses to both sides and then flows toward the outlet | Used for removing impurities and wet material classification |
Single Vibration Source Inline Vibro Sifter VS Dual Vibration Source Inline Vibro Sifter
The single vibration source inline powder sifter has a fixed vibration direction and amplitude, making it suitable for general powder and particle screening.
The dual vibration source inline powder sifter provides stronger vibration force and adjustable screening performance. It is more suitable for large particles, short fibers and high-efficiency screening applications, helping improve separation efficiency and production capacity.
Single Vibration Source Inline Vibro Sifter
A single vibration source inline powder screener uses only one vibration motor to drive the screen body. During operation, the motor generates vibration through the vibration system, allowing materials to move and pass through the screen mesh for separation.
Since it has only one vibration source, the vibration direction and amplitude are fixed. It is suitable for basic screening applications such as particle and powder separation, but the screening efficiency is relatively lower compared with dual vibration source models.
Single Vibration Source Inline Vibro Sifter
Dual Vibration Source Inline Vibro Sifter
Dual Vibration Source Inline Vibro Sifter
A dual vibration source inline powder screener is equipped with two vibration motors installed on both sides of the screening machine. The two vibration sources work together to create stronger vibration force, allowing materials to move more effectively through the screen surface.
With dual-direction vibration, materials receive stronger throwing force during screening. It is more suitable for screening large particles, short fibers and applications that require dust removal. The vibration frequency and amplitude can also be adjusted according to different material requirements, improving screening efficiency.
Características
Alta eficiencia de tamizado
The inline vibratory screen features a bottom discharge design, which helps increase material output and improve discharge efficiency. It reduces material buildup and screen blockage during operation, resulting in higher screening performance. Compared with traditional rotary vibratory sifters, it can achieve 2-5 times higher processing efficiency and is suitable for coarse screening applications where impurity removal is required.
Alta precisión de tamizado
The Inline vibratory separator uses precise screening technology to achieve accurate particle separation. During the screening process, materials with different particle sizes can be effectively classified, preventing the mixing of similar-sized particles and helping improve final product quality.
3. Easy Cleaning and Maintenance
The direct discharge vibro sifter is designed with a simple structure that allows easy cleaning of both internal and external parts without dead corners. It meets the hygiene requirements of industries such as food and pharmaceuticals. During operation, it helps reduce dust generation and keeps the working environment cleaner. The user-friendly design also makes maintenance faster and helps reduce operating costs.
4. Automatic Production Operation
The inline powder screener can be integrated into automatic production lines for continuous operation. It reduces manual handling, lowers labor requirements and improves overall production efficiency. With the ability to run 24 hours continuously, this screening machine meets the needs of uninterrupted production processes.
5. Energy Saving and Low Noise Operation
The continuous vibro sifting machine operates with low noise and low energy consumption, meeting modern industrial requirements for energy saving and environmental protection. It helps reduce production costs while creating a cleaner working environment.
6. Longer Screen Mesh Service Life
The unique structure and screen frame design of the inline vibro sifter machine improve screen mesh durability. This extends the service life of the screen and reduces the frequency of screen replacement, helping lower maintenance costs and improve production efficiency.
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Aplicaciones
Inline vibratory separator is suitable for continuous screening of powders and granules. It provides stable screening performance and is widely used in food, pharmaceutical, chemical and other industries.
Industria alimentaria
Materials: Harina | Sugar | Starch | Spice Powder
Industria farmacéutica
Materials: API Powder | Excipients | Medical Powder
Industria química
Materials: Resin Powder | Pigments | Additives
Battery Industry
Materials: Lithium Powder | Graphite Powder | Cathode Materials
Technical Specifications
The inline vibratory separator is available in various sizes, including standard diameters from 600mm to 1500mm, as well as customized models with 400mm, 1800mm and 2000mm diameters. With a complete range of models, it can meet different production capacity requirements.
The 400mm criba vibratoria en línea can process around 5-15 tons of material per hour, while the 2000mm model can handle about 300 tons per hour. Under the same configuration, a larger screen diameter usually provides higher processing capacity but requires more installation space.
Actual screening capacity varies with material properties, mesh size, screen diameter, and feeding conditions. See our inline vibratory screen capacity guide for more details on the factors that affect screening output.
| Model | Power (kW) | Motor Speed (r/min) | A (mm) | B (mm) | C (mm) |
| ZPS-600 | 0.18 | 1440 (960) | 1070 | 600 | 502 |
| ZPS-800 | 0.25 | 1440 (960) | 1390 | 800 | 525 |
| ZPS-1000 | 0.37 | 1440 (960) | 1566 | 970 | 543 |
| ZPS-1200 | 0.37 | 1440 (960) | 1875 | 1170 | 814 |
| ZPS-1500 | 0.55 | 1440 (960) | 2226 | 1470 | 875 |
Inline Vibro Sifter Customer Case Studies
From fine powders to bulk materials, our inline vibratory screen has been successfully used in various industries, delivering reliable screening solutions for different production needs.
Why Choose Our Inline Vibro Sifter?
Our inline vibratory screen provides flexible screening solutions for different production needs. With customized options and easy integration, it helps improve screening efficiency and meet the requirements of various industries.
Soluciones de cribado personalizadas
The custom inline vibratory screen can be adjusted based on material features and production requirements, including screen mesh size, machine material and power supply options.For example, the ultrasonic system and observation port setup shown in the figure below.
Suitable for Different Production Lines
The inline vibratory screen can be connected with different production systems and is widely used in food, pharmaceutical, chemical and powder processing production lines. It supports continuous operation and improves production efficiency.For example, the sistema de transporte por vacío connections and bulk bag dump station connections shown in the figure below.
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