Inline Vibratory Screen for Continuous Production Lines

Inline vibratory screens are built for continuous production lines, allowing powders and liquids to be screened directly in the pipeline. The compact design saves space while maintaining stable and accurate separation performance. They are widely used in food, pharmaceutical, and chemical processing.

  • Model:  YJP600/800/1000/1200/1500mm
  • Mesh Size:2–500 mesh
  • Material:  304/316 stainless steel
  • Motor: Single or dual motor
  • Customization: Available
  • Applications: Powders, granules, bulk solids, pharmaceuticals, grains, beverages, etc.
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What is an inline vibratory screen?

An inline vibratory screen, also known as a direct discharge vibrating screen, works by having material enter the equipment and then vibrating it in an elliptical motion on the screen surface. This rapid, reciprocating motion, while simultaneously stripping, breaking down, and recombining the material, allows it to pass through the screen quickly. Material that cannot pass through is discharged from the screen’s discharge port along the equipment’s trajectory, completing the screening process.

How Does Inline Vibratory Screening Work?

The vibration source is available in single-motor and dual-motor configurations. A vibrating motor utilizes two sets of eccentric weights (unbalanced weights) located at the upper and lower ends of its shaft to convert the motor’s rotational motion into a superposition of horizontal, vertical, and inclined forces, as well as centrifugal forces. These forces are then transmitted to the screen surface to achieve the screening process. By adjusting the phase angle and weight of the upper and lower eccentric weights, the magnitude of the excitation force and the movement trajectory of the material can be altered.

Single vs Dual Vibration Source

The single-motor design lacks an automatic discharge function; materials that do not pass quickly through the mesh are simply conveyed along the operating path to the discharge outlet, thereby completing the screening process.

The dual-motor design enables three-dimensional movement of the screen surface, enhancing screening efficiency. Thanks to the direct-discharge design at the base, screened material flows out more smoothly. Consequently, for coarse screening applications, it offers higher throughput than single-motor units of the same diameter, demonstrating exceptional performance in raw material screening, in-process screening, pre-packaging screening, and dust removal.

Working Principle_(1)
Принцип работы

Parts of the inline vibratory screen

  • Flexible Vibration Configurations for Versatile Applications
    Available in single-motor and dual-motor setups, with multiple trajectory adjustment options to control material flow paths. Supports direct discharge design for higher throughput and seamless integration into production lines. Standard machine widths range from 600 mm to 1800 mm, meeting diverse industrial requirements.
  • High-Efficiency, Energy-Saving Vibration System
    Engineered with a dual-motor + adjustable eccentric block structure, enabling continuous frequency control (30–60 Hz) and precise amplitude adjustment (2–5 mm). Optimized motor mounting angles (via dynamic simulation) improve vibration force utilization by up to 40% and increase processing efficiency by 25% at equal energy consumption, reducing operational costs.
  • Optimized Screening Structure for Accuracy & Throughput
    Features a vertical feeding → horizontal screening → vertical discharge design to balance precision and capacity. Equipped with large-diameter screens (600–2000 mm optional), increasing the effective screening area by 30%, delivering high-capacity and high-precision screening performance.
  • Durable, All-Condition Wear-Resistant Construction
    Built with Q304 high-strength steel screen frame, enhanced by shot blasting and electrostatic powder coating for corrosion resistance. Uses 304/316L stainless steel mesh (0.15–2 mm wire diameter) with rubber edge sealing for impact absorption. Fitted with IP55-rated imported sealed bearings, ensuring reliable operation in dusty, humid, and harsh industrial environments.

Features of an inline vibratory screen

Inline vibratory screens are widely used in modern production lines due to their compact structure
and continuous screening capability. It can be integrated with a система пневматической вакуумной транспортировки and a станция для выгрузки мешков без пыли.They offer higher efficiency, better integration, and lower operating costs.

1. Compact design:

Small footprint and easy to move, making it an ideal choice for factories with limited space (especially automated production lines).

2. Low energy consumption:

High operational efficiency and energy-efficient motors help reduce long-term operating costs.

3. Easy to Assemble and Disassemble:

Both internal and external surfaces are easy to clean, with no hygiene dead zones; complies with food-grade GMP standards.

4. Automated Operation:

Enables 24-hour continuous production.

5. Flexible configuration:

Can be used as a single unit or in multi-tier configurations to achieve multi-stage screening in a single pass.

6. Tight sealing:

Prevents liquid leakage and dust dispersion.

7. Ultra-low noise design.

Noise-reduction configuration—virtually no noise.

8. Easy integration into existing production lines:

The inline vibrating screen can be easily connected to conveyors, mixers, or filling machines. This makes it the perfect choice for upgrading existing production systems.

Ultrasonic Inline vibratory screen

Ultrasonic straight-line vibrating screen is one of our professional Powder Processing Vibratory Sifters.Similar to a tumbler sieve machine equipped with an ultrasonic device. It is widely utilized across various industries, including pharmaceuticals, chemicals, food processing, and metallurgy. By harnessing the synergistic interplay between high-frequency vibration and ultrasonic waves, the device effectively mitigates factors that cause screen blockage—such as adhesion, friction, particle leveling, and wedging. Ultimately, it resolves complex screening challenges associated with materials exhibiting strong adsorption, easy agglomeration, high static electricity, extreme fineness, high density, or low specific gravity, thereby significantly enhancing the screening performance of ultrafine powders.

Технические характеристики

Please refer to the following data (customization available),Single-motor and dual-motor configurations are available for different capacity and material flow requirements. Learn how to choose between single-motor and dual-motor designs for your screening process

МодельДиаметр ситаCapacityMesh SizeMotor PowerVoltageМатериал
YJ-600600 mm200–500 kg/h20–500 mesh0.25 kW220V / 380VSS304 / SS316L
YJ-800800 mm300–800 kg/h20–500 mesh0.55 kW220V / 380VSS304 / SS316L
YJ-10001000 мм500–1200 kg/h20–500 mesh0.55kW220V / 380VSS304 / SS316L
YJ-12001200 мм800–2000 kg/h20–500 mesh0.75 kW220V / 380VSS304 / SS316L
YJ-15001500mm1200-2500kg/h20–500 mesh1.1kw220V / 380VSS304 / SS316L

Inline Vibratory Screen Applications

Inline vibratory screens deliver continuous screening, grading and impurity removal for a wide range of industries. They are also commonly known as flour sifter machines, thanks to their extensive application in flour processing.

Пищевая промышленность

Flour(Машина для просеивания муки) For flour applications, read our guide to selecting an встроенное вибрационное сито для просеивания муки based on mesh size, capacity and production-line requirements,Sugar,salt,milk powder,protein powde, starch ,spice, and seasoning filtration

Chemical Industry & Battery Industry

Resin,polymer granules,Fertilizers,pigments; Battery materials such as lithium carbonate, lithium iron phosphate, and lithium hydroxide.

Фармацевтическая промышленность

API powder screening, Tablet granule classification, Capsule powder filtration

Ceramic & Slurry Processing

Ceramic powder classification, Cement, Sand, and silica screening

Inline Vibratory Screen Applications

Why Choose YuanJing Inline Vibratory Screen?

YuanJing delivers high-efficiency, hygienic, and durable inline vibratory screening solutions for demanding industrial applications.

Производитель и поставщик вибрационных сит и конвейерных машин

Созданы для точного просеивания, надёжной работы и гибкого промышленного применения,
ротационные вибрационные сита Yuanjing пользуются доверием клиентов по всему миру.

Опыт глобальных проектов
Опыт глобальных проектов

Продукция Yuanjing экспортируется в более чем 50 стран и регионов, обслуживая такие отрасли, как пищевая, химическая, фармацевтическая, горнодобывающая и новая энергетика.

завод
Высокие производственные возможности

Передовые производственные линии с лазерной резкой, ЧПУ-обработкой, автоматической сваркой и строгим контролем качества обеспечивают стабильное качество продукции.

Точное и стабильное разделение
Точное и стабильное разделение

Оптимизированная конструкция вибрации обеспечивает равномерный поток материала, высокую точность просеивания и стабильную долгосрочную работу.

Профессиональная поддержка
Индивидуальные решения для просеивания

Yuanjing предлагает гибкие конфигурации по диаметру, размеру ячеек, количеству дек и материалам, чтобы соответствовать вашим точным требованиям к процессу.

Customization Options for Inline Vibratory Screen

Inline powder sieve can be fully customized to fit diverse materials and production‑line conditions. Below lists key customization items to meet your unique screening requirements.

1.Material characteristics: particle size, moisture, viscosity, corrosiveness, static and agglomeration performance

2.Production throughput & screening mesh requirement

3.Machine material: Q235B carbon steel, 304 / 316L stainless steel for contact parts

4.Overall dimension, leg height, inlet & outlet connection size to match production line

5.Vibrator motor: single / double motor, explosionproof motor, special voltage

6.Optional accessories: ultrasonic deblinding system, dusttight cover, casters, GMP polished finish

Встроенный вибрационный грохот

Объект заказчика

Discover how inline vibratory screens are used in various industries, including food(flour screening system), pharmaceutical, and chemical processing, through real application cases.

Машина для просеивания муки
Машина для просеивания муки
Машина для просеивания муки
Машина для просеивания муки
Машина для просеивания муки
Встроенный вибрационный грохот

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Часто задаваемые вопросы

It is used for continuous separation of powders or liquids directly within production lines.

Typically, from 20 mesh to 500 mesh, depending on the application.

Inline screens are integrated into pipelines, while rotary vibrating screens are standalone units.

Yes, it is widely used for slurry and wastewater filtration.

Yes, stainless steel and sanitary design are available.

Yes, size, material, and motor type can all be customized.

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