Vibratory Separator Machine for Efficient Material Screening & Separation
The vibratory separator is an industrial-grade screening unit designed to efficiently separate powders, granules, and liquid materials based on particle size. With a screening efficiency typically reaching 95%, it ensures consistent product quality in continuous production environments.
The equipment offers flexible configuration options, including customizable mesh sizes ranging from 2 to 500 mesh and multi-deck setups. For ultra-fine powders, an ultrasonic system can be installed to enable the use of 625-mesh screens. It is widely used across industries such as food processing, chemicals, pharmaceuticals, and industrial filtration.
Price:$750.00-4,000.00/Set
What is a Vibratory Separator?
The Vibratory Separator is a high-precision machine designed for screening fine powders. It features low noise levels, high efficiency, and a fully enclosed structure, with a rapid screen-change capability that takes just 3–5 minutes. Suitable for screening and filtering granules, powders, and slurries, it can be configured with multiple decks to simultaneously separate materials into 2–6 size fractions—making it particularly ideal for precision manufacturing industries requiring multi-stage classification.
Stainless steel in contact areas
Stainless Steel
Carbon steel
How Does a Vibratory Separator Work?
The vibratory separator utilizes a vertical motor as its vibration source; eccentric weights mounted at both the top and bottom of the motor convert its rotary motion into a three-dimensional movement—comprising horizontal, vertical, and inclined components—which is then transmitted to the screen surface. Adjusting the phase angle between the top and bottom weights allows for the modification of the material’s movement trajectory across the screen. Material particles smaller than the screen apertures pass through to the layer below (undersize material), while particles larger than the apertures undergo continuous tumbling before being discharged through the outlet.
Features and Advantages
1. Compact structure and easy mobility; equipped with an adjustable discharge outlet; automatically separates and discharges coarse and fine materials.
2. High screening precision with a processing capacity over 25% higher than traditional screening equipment; suitable for powders, granules, and liquids.
3. No mesh clogging or dust leakage; screening fineness reaches 500 mesh (28 microns), and filtration precision reaches 5 microns.
4. Unique screen frame design (nested inner and outer frame structure) ensures screen durability; screen replacement takes only 3–5 minutes.
5. Simple structure and easy maintenance; available in single-layer or multi-layer configurations; easy to operate and clean.
Various material options available (e.g., stainless steel, carbon steel, or PE) depending on material characteristics.
Технические характеристики
The following technical parameters provide a general reference for selecting a vibratory separator suitable for different industrial screening and separation requirements.
| Модель | Diameter (mm) | (mm) | Decks | Power (kW) | Accuracy (%) | Capacity (kg/h) |
| YJ-400 | 400 | 340 | 1-5 | 0.25 | ≥95% | 50-200 |
| YJ-600 | 600 | 530 | 1-5 | 0.55 | ≥95% | 100-500 |
| YJ-800 | 800 | 720 | 1-5 | 0.75 | ≥95% | 200-800 |
| YJ-1000 | 1000 | 900 | 1-5 | 1.1 | ≥95% | 500-1200 |
| YJ-1200 | 1200 | 1100 | 1-5 | 1.5 | ≥95% | 800-2000 |
| YJ-1500 | 1500 | 1400 | 1-5 | 2.2 | ≥95% | 1000-3500 |
| YJ-1800 | 1800 | 1700 | 1-5 | 3 | ≥95% | 1500-5000 |
Области применения of Вибрационный сепаратор
Пищевая промышленность
Мука, sugar, salt, spices, sesame seeds, starch
Химическая промышленность
Powders, pigments, additives, resins, fertilizers, cathode and anode material powders
Фармацевтическая промышленность
API powder, granules, excipients, herbal powder, coating materials
Металлургическая промышленность
Metal powders, ore fines, alloy powders, iron powder, copper powder, aluminum powder
Вибрационный сепаратор Types
Vibratory separators provide a reliable solution for efficient powder, granule, and liquid filtration across a wide range of industrial applications.
Vibratory Separator vs Traditional Sieving Machine
| Feature | Вибрационный сепаратор | Traditional Sieving Machine |
| Screening Efficiency | 95% | 70% |
| Processing Capacity | Up to 5,000 kg/h (depends on material) | 1,000–3,000 kg/h |
| Automation Level | Continuous automatic operation | Semi-manual / batch operation |
| Particle Accuracy | ±1–5% deviation | ±10–20% deviation |
| Mesh Clogging Rate | Low (anti-blocking design) | High (frequent cleaning required) |
| Maintenance Frequency | Every 1–3 months | Weekly to monthly |
| Energy Consumption | Low to medium | Medium to high |
| Material Compatibility | Powder / granule / liquid slurry | Mainly dry materials |
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Custom Vibratory Separator Solutions
Customization options cover three key areas: materials, structure, and functionality:
Materials
Pharmaceutical/food-grade 304 or 316 stainless steel; PTFE-coated options for handling corrosive chemicals; wear-resistant carbon steel and polyurethane screens for mining and aggregate applications.
Structure
Adjustable parameters including machine dimensions, number of screening decks, discharge outlet orientation, and base height.
Functionality
Ultrasonic mesh cleaning, explosion-proof motors, anti-clogging bouncing balls, and fully enclosed dust-proof designs.
Bouncing Ball
Explosion-proof motor
Plastic Vibrating Screen
Dust-free Hopper
Наши проекты
Why Choose Our Vibratory Separator?
Xinxiang Yuanjing Machinery Co., Ltd. is a manufacturer of industrial screening and conveying equipment, integrating R&D, production, and sales. Its product lines include circular vibrating screens,commercial flour sifter machines,linear vibrating screens, inline vibrating screens, tumbler screens, vacuum conveying equipment, and dust-free feeding systems. The company holds ISO9001 quality management system certification and EU CE certification, and is supported by a professional team dedicated to production, logistics, and after-sales service.
Equipped with modern, standardized production lines and industry-leading manufacturing equipment—including laser cutting machines, automatic bending machines, lathes, machining centers, automatic rolling and flanging machines, and automatic welding equipment.We handle the entire production process in-house—eliminating the need for outsourcing—which shortens lead times and reduces rework rates. Additionally, we maintain ample stock of standard components and can complete custom-made products within just 5–7 working days, ensuring rapid delivery and reliable scheduling.
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