Industrial Vacuum Conveyor System Solutions for Powder & Bulk Materials

Vacuum conveyor systems automatically transfer various materials into the hoppers of packaging machines, injection molding machines, and crushers. They can also feed mixed materials directly into mixers (such as V-type, 2D, and 3D mixers), significantly reducing manual labor and eliminating dust spillage during feeding.

As the ideal equipment for pharmaceutical and food factories, it is essential for achieving “GMP” certification and promoting clean, standardized production.

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What is a Vacuum Conveying System?

A vacuum conveyor system is a type of pneumatic equipment that utilizes the pressure differential between a vacuum pump and the atmosphere. This differential generates a high-velocity airflow within a sealed pipeline, using negative pressure suction to achieve dust-free transport of powders and granules.

Il sistema di trasporto pneumatico a vuoto effectively eliminates workshop dust contamination and elevates cleanliness. By significantly reducing manual labor and boosting production capacity, it ensures a safe, reliable, and eco-friendly manufacturing process.

Principio di funzionamento

1. Compressed air drives a multi-stage vacuum generator to create negative pressure. The system has no moving parts, requires no lubrication, and produces no heat. A motor-driven vacuum pump is optional.
2. When the bottom discharge valve is closed, a vacuum is generated within the powder hopper and the material conveying pipeline.
3. Under vacuum, material is drawn from the suction point through the pipeline into the powder hopper.
4. A high-efficiency filter blocks fine powders and granules, preventing them from entering the vacuum pump or escaping into the air.
5. Concurrently with the material conveying process, compressed air is accumulated within a blowback air tank.
6. Once the suction time reaches the preset value, the vacuum stops and the discharge valve opens. Material is released, while stored compressed air creates a pulse to clean the filter.
7. After discharge, the valve closes and the vacuum resumes. The system repeats this cycle automatically, controlled by a PLC for stable operation. Built with 304 or 316L stainless steel, the system meets GMP standards. Mirror-polished surfaces (Ra ≤ 0.8 μm) ensure easy cleaning. It features low energy consumption, low noise, and a clamp design for quick maintenance.

Parts

The vacuum conveying system primarily consists of a Pulse Jet Cleaning System, a Filter Unit, a Material Inlet, a Suction Pipe, an Electric Vacuum Pump, and an Air Filter.

Parts

Electric Vacuum Feeder Model

Standard models available. Custom solutions supported.

Electric vacuum feeder model

Features of the Vacuum Conveying System

  • They operate in a sealed environment, reducing dust contamination and improving workplace cleanliness; sealed piping prevents cross-contamination between different powders, making them particularly suitable for industries with high cleanliness requirements, such as pharmaceuticals and food processing.
  •  Equipped with a PLC control system, it enables automated operation, reduces manual intervention, and lowers labor costs.
  •  It can be integrated with other equipment to achieve continuous production and improve production efficiency; it adapts to conveying needs across varying distances and vertical heights, making it suitable for complex workshop layouts.
  • It features explosion-proof capabilities, making it suitable for flammable and explosive powders (such as lithium-ion battery materials), thereby reducing the risk of explosions. It effectively eliminates static electricity in materials, ensuring production safety.
  • Prevents material oxidation: The sealed conveying system prevents powder from coming into contact with air, reducing the risk of oxidation or deterioration. It also minimizes manual handling, thereby lowering operational risks.
  • Easy maintenance: Facilitates troubleshooting and repairs, reducing downtime. Pipes and hoppers can be quickly disassembled for cleaning and replacement, complying with standards such as GMP.

Technical Specifications

The following are the standard specifications; customization is available for special requirements.

ModelloMotor Power (kW)Conveying Capacity* (kg/h)Air Supply PressureSuction Pipe Diameter (mm)Overall Size A×B (mm)
ZKS-11.5100–3000.6 MPaΦ38Φ220 × 820
ZKS-22.2200–5000.6 MPaΦ38Φ220 × 820
ZKS-33.0300–8000.6 MPaΦ51Φ290 × 950
ZKS-45.5800–12000.6 MPaΦ51Φ420 × 1250
ZKS-54.01000–15000.6 MPaΦ51Φ420 × 1350
ZKS-65.51500–20000.6 MPaΦ63Φ420 × 1450
ZKS-77.52000–30000.6 MPaΦ76Φ420 × 1650
ZKS-10-67.52000–40000.6 MPaΦ76Φ600 × 1500
ZKS-20-5113000–50000.6 MPaΦ76Φ800 × 1900

Applicazioni

Vacuum conveying systems are widely used for the safe, enclosed, and dust-free transfer of powders, granules, and bulk materials. They help improve hygiene, reduce material loss, and support automated production across various industries.

Industria Alimentare

flour, sugar(setaccio vibrante per zucchero), milk powder, starch, spices.In a flour production line, the vacuum conveyor can feed material directly into an inline flour screening system before mixing or packing.

Industria Farmaceutica

API (active pharmaceutical ingredients), capsules, tablets, excipients

Industria Chimica

resins,salt(industrial salt sifter),pigments, additives, plastic powders,detergent(macchina per la vagliatura della polvere detergente)

New Energy Industry

lithium powder, graphite, cathode/anode materials,Aluminum powder

Customer site

See how our vacuum conveyors perform in real production scenarios.It can be integrated with industrial sieve machines, thereby creating a modern workshop that seamlessly blends screening and conveying operations.

For equipment connections, capacity matching, and dust control, see our guide to designing a vacuum conveyor and vibro sifter system.

See our magnesium granule processing line in Canada, where vacuum conveying connects buffer storage with screening and bulk bag packing at up to 500 kg/h.

Vibrating Screen and Conveyor Machine Manufacturer & Supplier

Built for precision screening, reliable performance, and flexible industrial applications,
Yuanjing rotary vibrating screens are trusted by customers worldwide.

Global Project Experience
Global Project Experience

Yuanjing products are exported to 50+ countries and regions, serving industries including food, chemicals, pharmaceuticals, mining, and new energy.

factory
Strong Manufacturing Capability

Advanced production lines with laser cutting, CNC machining, automatic welding, and strict quality inspection ensure consistent product quality.

Accurate & Stable Separation
Accurate & Stable Separation

Optimized vibration design delivers even material flow, high screening accuracy, and stable long-term operation.

Supporto Professionale
Soluzioni di vagliatura personalizzate

Yuanjing offers flexible configurations in diameter, mesh size, deck layers, and material options to fit your exact process requirements.

FAQs

Yes. Compared to mechanical conveyors, vacuum systems reduce material damage due to gentle conveying.

Yes. It can be tailored based on: Material type, Capacity requirements,
Installation space, Industry standards (food/pharma)

Yes.Quick-release clamps, Pulse jet cleaning system, CIP (optional)

Yes. Systems are designed for automatic and continuous operation with minimal supervision.

Yes. It can work with: Mixers, Packaging machines, Vibrating screens, Reactors

Typically, every 6–12 months, depending on usage and material.

Ottieni una Soluzione Personalizzata

Possiamo fornire soluzioni personalizzate per attrezzature di vagliatura e trasporto adattate a diversi materiali e requisiti di produzione.

Inviaci le tue esigenze e il nostro team fornirà la soluzione giusta e un preventivo rapido entro 24 ore.

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