Ultrasonic Vibrating Separator for High Precision Powder Screening
Our ultrasonic vibrating separator is designed for accurate screening of fine powders and difficult-to-screen materials. The ultrasonic system helps prevent mesh clogging, improves screening efficiency, and maintains stable separation performance. Available with customized designs, factory direct prices, and professional solutions for different industries.
What Is an Ultrasonic Vibrating Separator?
その 超音波振動ふるい combines the advantages of a vibrating screen and ultrasonic technology. The ultrasonic generator creates resonance with the screen frame, which is then transferred to the screen mesh and produces high-frequency vibration across the mesh surface.
This high-frequency vibration helps solve common screening problems with fine powders, including mesh clogging, material sticking, particle adhesion, agglomeration, static electricity, and low-density materials. The system can increase screening capacity by up to 10 times and improve production efficiency, while allowing separation down to 20 μm (#635 mesh).
動作原理
Basic Vibration
Driven by a vibration motor, eccentric weights generate standard circular or linear vibration, causing material to disperse evenly across the screen surface.
Ultrasonic Vibration
An ultrasonic generator converts electrical energy into high-frequency vibration (typically 20–40 kHz), which is transmitted via a transducer to the screen mesh, inducing high-frequency, micron-level vibrations.
Anti-Clogging Principle
High-frequency vibration rapidly breaks up material agglomerates while causing particles at the mesh openings to “levitate.” This prevents fine powder from becoming lodged in the apertures due to static electricity or adhesion, thereby ensuring efficient material passage.
Structure of the Ultrasonic Vibrating Separator
その ultrasonic vibrating sifter primarily consists of a vibrating motor, an ultrasonic generator, an ultrasonic transducer, a screen mesh, and a vibration-damping system.
Vibrating motor:Provides the fundamental vibration power; it must be matched to the equipment’s power requirements to ensure uniform material dispersion.
Ultrasonic generator: Outputs high-frequency electrical signals; it requires frequency stability (e.g., 20 kHz) and must feature overload protection.
Ultrasonic transducer: Converts electrical signals into mechanical vibrations; it must synchronize with the generator’s frequency and be mounted in direct contact with the screen mesh.
Screen mesh: Facilitates material classification; typically made of stainless steel to meet the standards of industries such as food processing and pharmaceuticals.
Vibration-damping system: Minimizes the impact of equipment vibration on the floor and frame; rubber springs are commonly used to reduce noise.
Two Types of Ultrasonic Vibrating Separators
Internal Space Frame vs. External Space Frame
1. Internal Type
The transducer is mounted at the bottom of the screen mesh.
Installation requires removing the screen frame and mesh.
Relatively low cost.
Used in the food and pharmaceutical industries.
2. External Type
The transducer is mounted outside the screen frame.
Installation and maintenance are quick and easy.
High cost.
Suitable for corrosive materials.
特徴
1. High Precision
その 超音波振動ふるい efficiently separates and screens fine particles with a precision of up to 0.01 mm, effectively enhancing product quality.
2. Wide Range of Applications
The ultrasonic vibrating screen is suitable for screening and separating a wide variety of granular materials—including solids, liquids, powders, and granules—offering broad applicability.
3. Environmentally Friendly
The ultrasonic vibrating screen generates no harmful substances during the screening process; it causes no environmental pollution and complies with modern environmental protection standards.
4. High Efficiency
The ultrasonic vibrating screen offers extremely high screening speeds; output can increase by up to 10 times, thereby reducing production costs.
5. Easy Maintenance
The ultrasonic vibrating screen features a simple structure that is easy to maintain and service; the extended service life of the screen mesh lowers operating costs.
6. Low Material Damage
High-frequency, low-amplitude vibration causes minimal damage to materials (especially crystals and fibers), preserving their original properties.
技術仕様
| モデル | Diameter (mm) | (mm) | デッキ数 | Power (kW) | Accuracy (%) | 処理能力（kg/h） |
| YJ-400 | 400 | 340 | 1-6 | 0.25 | ≥95% | 50-200 |
| YJ-600 | 600 | 530 | 1-6 | 0.55 | ≥95% | 100-500 |
| YJ-800 | 800 | 720 | 1-6 | 0.75 | ≥95% | 200-800 |
| YJ-1000 | 1000 | 900 | 1-6 | 1.1 | ≥95% | 500-1200 |
| YJ-1200 | 1200 | 1100 | 1-6 | 1.5 | ≥95% | 800-2000 |
| YJ-1500 | 1500 | 1400 | 1-6 | 2.2 | ≥95% | 1000-3500 |
| YJ-1800 | 1800 | 1700 | 1-6 | 3 | ≥95% | 1500-5000 |
用途
Ultrasonic Sieving Machine For Food Ingredients
Impurity removal and grading of flour, starch, milk powder, and additives (anti-clogging design + food-grade materials).
Ultrasonic Vibrating Screen For New Materials Industry
New Materials Industry: Lithium battery materials, 黒鉛粉末, toner powder, metal micropowders, and electronic-grade micropowders (ultra-fine screening of 2000 mesh or finer).
Ultrasonic Vibro Sifter For Pharmaceutical Industry
Precision screening of Traditional Chinese Medicine (TCM) powders, Western medicine granules, and vaccine excipients (compliant with GMP standards)
Ultrasonic Vibrating Sieve For Chemical Powder Screening
High-precision screening of pigments, coatings, resins, flame retardants, and micronized silica gel.
関連動画
Ultrasonic Vibro Sifter vs Traditional Vibro Sieve
| Comparison Item | Traditional Vibro Sieve | Ultrasonic Vibro Sifter |
| Applicable Materials | Suitable for conventional powders, granules, liquids, and other general materials. | Suitable for ultra-fine powders, high-static materials, highly adhesive materials, and easily agglomerated materials. |
| Screening Particle Size Range | Suitable for conventional screening applications below 200 mesh. | Suitable for ultra-fine powder screening above 200 mesh. |
| 篩い分け精度 | Meets standard screening requirements, but accuracy is relatively limited. | Designed for ultra-fine powder screening, with screening accuracy improved by 10%-70%. |
| Screen Cleaning Method | Mainly relies on mechanical cleaning methods such as silicone balls and bouncing balls. | Uses high-frequency ultrasonic vibration to achieve self-cleaning of the screen mesh and effectively prevent blockage. |
| Anti-Clogging Performance | Performs well with general materials, but ultra-fine powders are prone to screen clogging. | Effectively solves problems such as screen blockage, material adhesion, static electricity, and powder agglomeration. |
| スクリーニング効率 | Suitable for conventional production requirements, but single-unit capacity is limited. | Provides high-efficiency screening for ultra-fine powders, with output increased by 1-10 times compared with standard screening. |
| Screen Mesh Service Life | Meets normal production requirements under standard operating conditions. | Reduces screen blockage and material impact, extending screen mesh service life by 3-5 times. |
| Key Advantages | Low cost, simple structure, wide application range, and an ideal choice for conventional screening operations. | High precision and high efficiency, specifically designed to solve screening challenges of ultra-fine, highly adhesive, and high-static materials. |
Ultrasonic Vibrating Separator Special Customization
We provide customized design solutions to meet the requirements for handling hazardous or special materials.
Hopper-type
Pneumatic gate
Airtight ultrasonic
Automatic feeding
Our Ultrasonic Vibrating Separator Factory
Yuanjing Machinery is a manufacturer of ultrasonic vibrating screens integrating R&D, production, and sales. The company holds ISO9001 quality management system certification and EU CE certification, serving customers across the globe. Yuanjing’s ultrasonic vibrating screens can be manufactured from carbon steel or stainless steel, depending on the material to be screened; the product range is extensive, and non-standard customization is available to meet specific user requirements.
Our factory features modern, standardized production lines, and we handle the entire manufacturing process in-house without relying on external contractors; this effectively shortens lead times and reduces rework rates. Furthermore, we maintain ample stock of standard components, allowing us to complete custom products in just 5 to 7 working days, thereby ensuring rapid delivery and reliable production scheduling. The company also provides comprehensive after-sales services, including a one-year warranty, lifetime maintenance, and the supply of genuine spare parts.
関連製品
回転振動スクリーン
回転振動篩 | バイブロシフター 回転振動篩は、粉体、顆粒、液体の効率的な分離のために設計されています。安定した性能、高い篩分精度、連続生産における信頼性の高い運転を実現します。多段設計、超音波システム、食品グレード材料など、さまざまな処理要件に対応する柔軟な構成をご用意しています。YuanJingは、一貫した品質と迅速な納品で実用的な篩分ソリューションを提供します。価格：$750.00-4,000.00/セット 回転振動篩とは？ 回転振動篩は、振動モーターを使用して三次元運動を生成し、粒子サイズによる材料の効率的な分離を可能にする粉体篩分機です。材料が篩面を移動する際、微細な粒子はメッシュを通過し、粗大粒子は…インライン振動スクリーン
連続生産ライン用インラインバイブレーティングスクリーン インラインバイブレーティングスクリーンは連続生産ライン用に構築されており、粉体や液体をパイプライン内で直接篩分けることができます。コンパクトな設計でスペースを節約しながら、安定した正確な分離性能を維持します。食品、医薬品、化学処理で広く使用されています。インラインバイブレーティングスクリーンとは？ インラインバイブレーティングスクリーンは、直接排出型振動篩とも呼ばれ、材料が装置に投入され、篩面上で楕円運動で振動します。この高速な往復運動は、同時に材料を剥離、分解、再結合しながら、材料が迅速に篩を通過できるようにします。通過できない材料は…スクリューコンベヤ
バルク材料ハンドリング用産業用スクリューコンベヤシステム 産業用スクリューコンベヤは、粉体、顆粒、半固体などのバルク材料の連続的で効率的なハンドリングのために設計されています。コンパクトな構造と密閉設計により、安定した搬送性能、粉塵排出の低減、さまざまな産業用途での低メンテナンスを実現します。YuanJingは、お客様の材料特性、処理能力要件、プラントレイアウトに基づいてカスタマイズされたスクリューコンベヤソリューションを提供します。水平から傾斜、垂直構成まで、各システムは信頼性の高い運転と長い使用寿命のために設計されています。食品、化学、建設、鉱業業界で広く使用されており、さまざまな産業用篩機と組み合わせて使用できます。YuanJingは、全体的な運用コストを削減しながらハンドリング効率の向上を支援します….真空コンベア供給システム
粉体・バルク材料用産業用真空コンベヤシステムソリューション 真空コンベヤシステムは、さまざまな材料を包装機、射出成形機、粉砕機のホッパーに自動的に搬送します。また、混合材料をミキサー（V型、2D、3Dミキサーなど）に直接供給し、手作業を大幅に削減し、供給時の粉塵漏れを排除します。製薬工場や食品工場に理想的な設備として、「GMP」認証の取得とクリーンで標準化された生産の促進に不可欠です。真空搬送システムとは？ 真空コンベヤシステムは、真空ポンプと大気間の圧力差を利用する空気圧設備の一種です。この圧力差により高速気流が生成され…
振動篩・コンベア機械メーカー・サプライヤー
精密篩い分け、信頼性の高い性能、柔軟な産業用途のために設計され、,
Yuanjingロータリー振動篩は世界中のお客様から信頼されています。.
グローバルプロジェクト実績
Yuanjing製品は50以上の国と地域に輸出され、食品、化学、医薬品、鉱業、新エネルギーなどの産業にサービスを提供しています。.
強力な製造能力
レーザー切断、CNC加工、自動溶接、厳格な品質検査を備えた先進的な生産ラインが、一貫した製品品質を保証します。.
高精度で安定した分離
最適化された振動設計により、均一な材料の流れ、高いふるい分け精度、安定した長期運転を実現します。.
カスタマイズされたふるい分けソリューション
Yuanjingは、直径、メッシュサイズ、デッキ層、材質オプションにおいて柔軟な構成を提供し、お客様の正確なプロセス要件に適合します。.
よくある質問
カスタムソリューションを入手
当社は、異なる材料と生産要件に合わせたカスタマイズされたふるい分けおよび搬送設備ソリューションを提供できます。.
ご要望をお送りください。当社チームが適切なソリューションと24時間以内の迅速なお見積もりを提供します。.