Линейный вибрационный грохот из нержавеющей стали
Heavy-duty stainless steel linear vibrating screen for grading, dewatering & impurity removal of granules, powders and wet materials. Stable linear vibration, large output, long service life.
The stainless steel linear vibrating screen is a high-efficiency screening machine designed for the precise separation, grading, and dewatering of bulk materials. Constructed from food-grade stainless steel (304/316L) and operating on the principle of linear vibration, it is widely used in industries such as food processing and chemicals, where hygiene or corrosion resistance is required.
Overview of Stainless Steel Linear Vibrating Screen
The stainless steel linear vibrating screen is a screening device that utilizes a vibrating motor as its power source to propel material upward while simultaneously moving it forward in a linear motion. It offers a screening fineness of up to 400 mesh and is available with 1 to 6 screen decks. Key features include low energy consumption, high throughput, simple structure, ease of maintenance, a fully enclosed design that prevents dust leakage, and automatic material discharge. These characteristics make it highly suitable for integration into production lines.
Принцип работы
The working principle of the Stainless Steel Linear Vibrating Screen is based on the excitation force generated by the synchronous, counter-rotating vibration motors. This force cancels out in the direction parallel to the motor shaft and combines into a resultant force perpendicular to the motor shaft, causing the screen to move in a straight line. Under the combined action of the excitation force and the material’s own weight, the material is thrown upward on the screen surface and moves forward in a straight line in a bouncing motion, thereby achieving the objectives of removing impurities and classifying the material.
- Impurity removal—prevents clumps, oversized products, or large particles that could cause issues during downstream processing or quality control, while maintaining optimal feed rates for peak performance.
- Classification—separates coarse material from fines, segregates a single product into different particle sizes, and homogenizes granules; linear screen aperture sizes range from 3/8 inch (10 mm) to 400 mesh (38 microns).
Stainless Steel Линейный вибрационный грохот Structure
Эта stainless steel linear vibrating screen primarily consists of a screen box, screen frame, screen mesh, vibrating motor, motor mount, vibration-damping springs, and a support structure. Details of each component are as follows:
Screen Box:Fabricated from welded steel plates of varying thicknesses, this component offers the necessary strength and rigidity and serves as the main body of the screening machine.
Screen Frame: Made of stainless steel, this component is primarily designed to keep the screen mesh taut and flat, ensuring effective screening performance.
Screen Mesh: Composed of SS304 or 316L stainless steel woven mesh, perforated plates, or rod-type screen decks.
Vibrating Motor: Please refer to the vibrating motor’s instruction manual for details on operation and maintenance.
Motor Mount: Used to mount the vibrating motor. All mounting screws must be securely tightened before use; in particular, during the first three days of operation for a new machine, the fasteners must be checked and retightened repeatedly to prevent accidents caused by loosening.
Stainless Steel Linear Vibrating Screen Features
304/316 stainless steel, hygienic and corrosion-resistant, with a polished surface that is easy to clean and has no hard-to-reach areas.
High efficiency and high output, with a screening efficiency of 90%–98% and a processing capacity of 0.12–20 metric tons per hour.
Reliable construction, low noise levels, low energy consumption, easy maintenance, and long service life.
Flexible screen configuration: 1–6 layers can simultaneously separate multiple particle sizes; quick screen replacement (3–5 minutes).
Wide range of applications, such as dry powders and granules (moisture content < 7%, non-sticky), and can also be used for solid-liquid separation.
Fully enclosed structure design prevents dust leakage, improves operational cleanliness, and ensures safer and more environmentally friendly screening processes.
Space Frame Types
Эта stainless steel linear vibrating screen features aperture sizes ranging from 3/8 inch (10 mm) to 400 mesh (38 microns), widths of 500 mm to 1,500 mm, and lengths of 1,500 mm to 4,000 mm; it offers a processing capacity of up to 20 t/h and can be customized according to customer requirements.
Stainless Steel Линейный вибрационный грохот Тип материала
Stainless steel linear vibrating screen can choose SS304 or 316L stainless steel
304 Stainless Steel
304 stainless steel features 18% chromium and 8% nickel without molybdenum. It resists corrosion from sulfuric acid, phosphoric acid, formic acid, urea and common acidic & alkaline substances. Cost-effective, it works well in clean water and dry environments for ordinary equipment, yet it is vulnerable to pitting corrosion when exposed to chloride, brine and disinfectants.
316 Stainless Steel
Based on 304 composition, 316 stainless steel contains extra molybdenum and higher nickel content. The added molybdenum greatly boosts resistance to intergranular corrosion, oxide stress corrosion and chloride corrosion, and lowers hot cracking risk during welding. It performs stably in chemical, medical and food processing scenarios with corrosive media. Its price is about 2 times that of 304.
Customization Options
Screen Mesh Selection
Screen mesh materials can be customized based on different particle sizes, abrasion levels, and processing requirements to ensure stable screening performance and longer service life.
Inlet & Outlet Design
The inlet and outlet structures can be tailored to match existing production lines, improving material flow efficiency and reducing installation constraints.
Motor Configuration Options
Explosion-proof motors are available for hazardous or high-risk environments, ensuring safe and reliable operation in chemical and mining applications.
Installation Types
Both mobile and fixed installation solutions are available, allowing flexible adaptation to different plant layouts and production scenarios.
Технические характеристики
| Модель | Number of Decks | Power (kW) | Screen Surface Size (mm) | Mesh Size (mesh/inch) | Frequency (cycles/min) | Installation Angle (°) |
| YJZ—520 | 1-6 | 0.25–0.55 | 500×2000 | 2–325 | 960 | 0–10 |
| YJZ—525 | 1-6 | 0.37–0.75 | 500×2500 | 2–325 | 960 | 0–10 |
| YJZ—1020 | 1-6 | 0.75–1.1 | 1000×2000 | 2–325 | 960 | 0–10 |
| YJZ—1025 | 1-6 | 0.75–1.5 | 1000×2500 | 2–325 | 960 | 0–10 |
| YJZ—1030 | 1-6 | 1.1–1.5 | 1000×3000 | 2–325 | 960 | 0–10 |
| YJZ—1225 | 1-6 | 1.5–2.2 | 1200×2400 | 2–325 | 960 | 0–10 |
| YJZ—1525 | 1-6 | 1.5–3.0 | 1500×2500 | 2–325 | 960 | 0–10 |
| YJZ—1530 | 1-6 | 1.5–3.0 | 1500×3000 | 2–325 | 960 | 0–10 |
Области применения
Пищевая промышленность
flour, sugar, starch, milk powder, spices, cocoa powder, protein powder, coffee powder, salt, baking mix
Фармацевтическая промышленность
API powder, granules, herbal powder, tablet granulation, excipients, medicinal powder, traditional Chinese medicine powder
Химическая промышленность
resin, pigments, additives, plastic powder, coating powder, detergent powder, calcium carbonate, titanium dioxide
Mining & Metallurgy
sand, ore powder, coal powder, limestone powder, iron ore fines, shards of glass,quartz sand, metal powder
Case Study
The following shows the stainless steel linear vibrating screen in operation and actual material data.
| Screening Material | Specific Gravity | Screen Mesh Size | Модель | Processing Method | Capacity (kg/h) |
| Iron Powder | 2.3 | 100/120/150 mesh | YJZ-1525-3S | Сухой | 10000 |
| Mineral Residue | 4 | 5 mm | YJZ-1020-1S | Сухой | 10000 |
| Sawdust | 0.2 | 30/50/80 mesh | YJZ-1030-3S | Сухой | 18000 |
| Emery Powder | 4 | 60 меш | YJZ-520-1S | Сухой | 300 |
| Wood Powder | 0.4 | 60/80/100120 mesh | YJZ-1225-4S | Wet | 2000 |
| Activated Carbon | 0.8 | 36 mesh | YJZ-525-1S | Сухой | 500 |
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Производитель и поставщик вибрационных сит и конвейерных машин
Созданы для точного просеивания, надёжной работы и гибкого промышленного применения,
ротационные вибрационные сита Yuanjing пользуются доверием клиентов по всему миру.
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Продукция Yuanjing экспортируется в более чем 50 стран и регионов, обслуживая такие отрасли, как пищевая, химическая, фармацевтическая, горнодобывающая и новая энергетика.
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Передовые производственные линии с лазерной резкой, ЧПУ-обработкой, автоматической сваркой и строгим контролем качества обеспечивают стабильное качество продукции.
Точное и стабильное разделение
Оптимизированная конструкция вибрации обеспечивает равномерный поток материала, высокую точность просеивания и стабильную долгосрочную работу.
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