Multi-Deck Vibratory Sifter for Efficient Multi-Layer Material Separation
Our multi-deck vibratory sifter is designed for accurate separation of powders and granules into multiple particle sizes in one process. With several screening decks, it improves screening efficiency, saves production space, and meets the needs of continuous material classification.
Available with customized deck numbers, screen mesh sizes, and materials, it is widely used in food, pharmaceutical, chemical, and other industries.
What Is a Multi-Deck Vibratory Sifter?
A multi-deck vibratory sifter is an industrial screening machine designed to separate materials into different particle sizes through multiple screening layers. Unlike a single-deck sifter, it can complete several separation steps in one machine, which helps improve screening efficiency and save production space.
The machine uses vibration to spread materials evenly across each screen deck. Different mesh sizes are installed on each layer, allowing fine particles, medium particles, and oversized particles to be separated at the same time.
Working Principle of the Multi-Deck Vibratory Sifter
Feeding and Dispersion
Material enters through the top inlet and falls onto the screen surface, where it spreads rapidly and evenly under three-dimensional vibration, preventing accumulation.
Layering and Screening
Vertical vibration periodically tosses the material, preventing screen blinding and facilitating the passage of fine particles; horizontal gyratory vibration drives the material to move in a spiral involute pattern across the screen surface, spreading outward from the center. Through this layered screening process, particles smaller than the mesh size pass through as undersize material, while those larger than the mesh size move toward the edges along the spiral path.
Discharge
Coarse material is discharged from the outlet at the edge of the upper screen frame; fine material passes successively through the screen layers and is collected from the corresponding discharge outlets at the lower levels.
特徴
Multiple Screening Decks for Precise Classification
The multi-deck screening machine can be equipped with 2-6 screening layers according to production needs. Screening fineness reaches up to 500 mesh (28 microns), and filtration fineness reaches up to 5 microns.
High Screening Efficiency with Continuous Operation
The high efficiency vibratory sifter uses continuous vibration to keep materials moving evenly across the screen surface. It provides stable screening performance and supports long-time production with consistent output.
Dust-Proof Design for Powder Processing
The enclosed structure helps reduce dust leakage during operation. The dust enclosed vibratory sifter is suitable for powder processing applications where clean production and material protection are required.
Easy Screen Replacement and Maintenance
The machine is designed for simple operation and maintenance. Screen meshes can be replaced quickly, reducing downtime and improving the working efficiency of the industrial sifter machine.
技術仕様
| モデル | Diameter (mm) | (mm) | デッキ数 | Power (kW) | Accuracy (%) | Capacity (kg/h) |
| YJ-400 | 400 | 340 | 1-6 | 0.25 | ≥95% | 50-200 |
| YJ-600 | 600 | 530 | 1-6 | 0.55 | ≥95% | 100-500 |
| YJ-800 | 800 | 720 | 1-6 | 0.75 | ≥95% | 200-800 |
| YJ-1000 | 1000 | 900 | 1-6 | 1.1 | ≥95% | 500-1200 |
| YJ-1200 | 1200 | 1100 | 1-6 | 1.5 | ≥95% | 800-2000 |
| YJ-1500 | 1500 | 1400 | 1-6 | 2.2 | ≥95% | 1000-3500 |
| YJ-1800 | 1800 | 1700 | 1-6 | 3 | ≥95% | 1500-5000 |
用途
The multi-deck vibratory sifter is suitable for screening and classifying different powders and granules across various industries. It can separate materials by particle size and improve the consistency of final products.
食品産業
小麦粉, sugar, starch, salt,cumin seed, cocoa powder, milk powder, and baking powder.
製薬産業
Pharmaceutical powders, granules, herbal powders, active ingredients, and tablet raw materials.
化学産業
Chemical powders, resin powder, epoxy powder coating and detergent powder.
Mineral Industry
Silica sand, limestone powder, calcium carbonate, ceramic powder, and 黒鉛粉末.
Customized Multi-Deck Vibratory Sifter Solutions
Our customized multi-deck vibratory sifter is available with different deck numbers, screen sizes, and materials to match your production needs. Examples include the feed hopper type, ultrasonic screening, and rotary brush mesh-cleaning mechanisms.We provide flexible screening solutions for powders and granules in different industries.
Feed hopper
ultrasound
Cylindrical brush
Multi-Deck Vibratory Sifter vs Single Deck Vibratory Sifter
| Comparison Item | Multi-Deck Vibratory Sifter | Single Deck Vibratory Sifter |
| Number of Screen Decks | 2-6 decks available for flexible combination | 1 deck |
| Main Function | Multi-stage particle size classification | Impurity removal, filtration, and simple separation |
| スクリーニング効率 | Separates materials with different particle sizes at the same time, providing higher screening efficiency | Suitable for single screening requirements with relatively lower processing efficiency |
| Capacity | Suitable for continuous feeding and stable material flow; capacity depends on material characteristics and deck configuration | Allows higher-volume feeding with the same diameter due to single-layer screening structure |
| 洗浄とメンテナンス | Requires layer-by-layer disassembly; cleaning work is slightly more involved | Simple structure, easy disassembly, and faster cleaning |
| Production Continuity | Suitable for continuous production and large-volume screening applications | Suitable for small and medium production requirements |
Case Studies of Multi-Deck Vibratory Sifter
Our multi-deck 振動分離機 has been used in different industries for powder and granule screening applications. The following is data from an actual case study demonstrating how a client’s multi-layer screening challenges were resolved.
| Screening Material | Mesh Size | Capacity (kg/hr / IT/hr) | モデル |
| Cassava Flour | 20 mesh / 30 mesh | 3500 kg | YJ-1500-2S |
| Pharmaceutical Powder | 80 mesh / 100 mesh | 550 kg | YJ-800-2S |
| PVC Resin | 10 mm / 5 mm | 3000 kg | YJ-1200-2S |
| Polyethylene Powder | 48 mesh / 100 mesh | 100 kg | YJ-800-2S |
| Graphene Powder | 16 / 40 / 80 / 125 mesh | 800 kg | YJ-1000-4S |
| Iron Powder | 10 mesh / 80 mesh | 1000 kg | YJ-1000-2S |
| Zinc Powder | 80 mesh / 120 mesh | 350 kg | YJ-800-2S |
| Kaolin Clay | 100 mesh / 120 mesh | 200 kg | YJ-1000-2S |
Multi-Deck Vibratory Sifter Manufacturer
Xinxiang Yuanjing Machinery Co., Ltd. is a manufacturer of industrial screening and conveying equipment, integrating R&D, production, and sales. The company’s product portfolio includes circular vibrating screens,inline vibratory separator,ultrasonic sieving machine, tumbler screens, vacuum conveying equipment,linear motion vibrating screen and dust-free feeding systems. Certified under ISO9001 and CE standards, the company primarily serves overseas markets and local clients, offering sales and warehousing services for complete units and related accessories.
Equipped with modern, standardized production lines and industry-leading manufacturing equipment—including laser cutting machines, automatic bending machines, lathes, machining centers, automatic rolling and flanging machines, and automatic welding equipment.We handle the entire production process in-house—eliminating the need for outsourcing—which shortens lead times and reduces rework rates. Additionally, we maintain ample stock of standard components and can complete custom-made products within just 5–7 working days, ensuring rapid delivery and reliable scheduling.
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