Vibratory Separation Equipment for Accurate Screening and Classification

Our vibration separation equipment is designed for precision material handling, enabling powder separation, particle classification, impurity removal, and particle size sorting. It maintains operational stability and high screening accuracy even under continuous production conditions.

Efficient separation of fine and ultra-fine materials
Precise particle classification to ensure consistent product quality
Effective impurity removal to enhance material purity
Accurate particle size sorting to meet multi-stage processing requirements

Price:$750.00-4,000.00/Set

  • Model:YJ-400/600/800/1000/1200/1500/1800                   
  • 層数：1～5                  
  • Mesh Size: 2–500 Mesh
  • 材質：304/316ステンレス鋼、炭素鋼
  • 処理能力：100～5000 kg/h
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What Is Vibratory Separation Equipment?

Vibratory separation equipment is suitable for a wide range of materials, capable of screening down to 500 mesh (0.028 mm). It is ideal for screening all types of powders and viscous liquids and finds extensive application in industries such as chemicals, food processing, pharmaceuticals, non-ferrous metals, metallurgy, papermaking, and wastewater treatment.

How Does Vibratory Separation Equipment Work?

Vibratory separation equipment utilizes a vertical motor as its power source, with counterweights mounted on both ends of the motor shaft. By adjusting the weight and phase angle of these counterweights, the motor’s rotational motion is converted into a three-dimensional movement—comprising vertical, horizontal, and inclined components—which is transmitted via springs to the screen frame, causing the material on the screen to move in a bouncing pattern. Larger particles are unable to pass through the mesh and are discharged along the movement path, while smaller particles pass through the mesh to the next level, thereby achieving separation.

動作原理

Structure of Vibratory Separation Equipment

Vibratory separation equipment primarily consists of a dust cover, inlet, screen frame, screen mesh, screen support, clamping ring, outlet, vibrating motor, vibration-transmitting body, upper and lower weights, vibration-isolating springs, spring washers, and a base.

structure

1. Vibration Motor – The Power Source

The vibration motor provides the primary power for the vibrating screening machine to operate, serving as the source of the exciting force.

2. Upper and Lower Eccentric Weights – Key to Operation

The exciting force generated by the vibration motor causes the material to disperse evenly across the screen mesh, undergo multi-layer screening, and finally discharge through the outlet.

3. Spring Assembly – Cushioning Function

Since the force generated by the vibration motor can damage the screening machine, a spring assembly is incorporated to cushion this force; this prevents the screen frame from cracking due to vibration and extends the machine’s service life.

4. Screen Frame, Support Frame, Screen Mesh, and Clamp Ring – Core Screening Components

The screen mesh rests on the support frame structure, with cleaning balls placed in between; these balls not only reduce material-induced damage to the mesh but also keep the mesh apertures clear. The clamp ring secures the various screen frame layers, enabling the rotary vibrating screen to grade materials across multiple levels.

Types of Vibratory Separation Equipment

ステンレス鋼振動ふるい

ステンレス鋼振動ふるい

The entire unit is constructed from polished 304/316 stainless steel, offering corrosion resistance and a hygienic design free of dead zones; it is easy to clean and disinfect, and features a fully enclosed structure that prevents dust leakage. It is suitable for screening materials in the food, pharmaceutical, and chemical industries and supports continuous, automated operation.

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超音波振動ふるい

超音波振動ふるい

Equipped with an ultrasonic mesh cleaning system, it resolves the challenge of mesh clogging with ultra-fine powders and delivers higher screening efficiency. Featuring a fully enclosed design that prevents dust emissions and allowing for easy disassembly and mesh replacement, it is ideal for the precision screening of various ultra-fine powder materials.

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液体ふるい機

液体ふるい機

Compact in size with smooth material discharge; inlet and outlet ports can be customized to match production lines. It offers rapid solid-liquid separation and excellent impurity filtration. The unit prevents liquid splashing and material leakage, and is easy to wash down. It supports continuous filtration and allows for convenient disassembly and cleaning.

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特徴

Efficient, Cost-Effective Multi-Level Grading

Supports customization with 1 to 5 screening decks, enabling simultaneous grading of multiple material types; one machine serves multiple purposes, boosting production capacity by over 25% compared to traditional screeners.

Fully Enclosed, Dust-Free, and Low-Loss

Features an enclosed housing with a 99.9% dust capture rate; prevents dust leakage and material loss, ensuring a clean, eco-friendly production environment.

Versatile Materials and Easy Cleaning

Standardized with food-grade 304 stainless steel (316 stainless steel optional for resistance to acid/alkali corrosion and high-hygiene requirements); smooth interior walls prevent residue buildup; suitable for screening dry/wet materials and slurries; easy to clean and maintain.

Wide Range of Screening Precision

Screen mesh sizes up to 500 mesh (0.028 mm) accommodate fine screening of powders and liquids; optional ultrasonic systems (supporting up to 600 mesh) and explosion-proof motors are available for fine materials prone to static clumping, enhancing operational safety.

Stable Operation and Low Maintenance Costs

Low operating noise and low failure rates ensure stability during prolonged, continuous operation, significantly reducing labor and maintenance expenses.

User-Friendly, Compact, and Capable of Continuous Discharge

Compact and portable design supports quick screen changes; automatically discharges coarse particles and impurities, making it ideal for uninterrupted assembly-line operations.

Technical Specifications of Vibratory Separator

モデル4006008001000120015001800
Screen Diameter (mm)Φ380Φ580Φ780Φ970Φ1170Φ1470Φ1770
Effective Screening Area (m²)0.10.230.410.650.991.582.32
Mesh Specification (Mesh)2—4002—4002—4002—4002—4002—4002—400
Number of Layers1-31-31-31-31-31-31-3
Vibration Motor (kW)0.250.550.751.11.52.23

用途

食品業界

White granulated sugar, edible salt, Cassava Starch, milk powder, starch, yeast, fruit juice, soy sauce, vinegar, mixed grain flour

製薬業界

Traditional Chinese Medicine (TCM) powder, Western medicine powders, pharmaceutical granules, TCM liquid extracts, Western medicine liquid formulations, pharmaceutical excipient powders

化学業界

Resin powder, pigments, soda ash, citric acid powder, coatings, rubber powder, aluminum chloride solution, quartz powder

農業用肥料

Urea granules, compound fertilizer powder, phosphate fertilizer, potash fertilizer, water-soluble fertilizer, organic fertilizer powder

リチウム電池業界

Ternary materials, lithium iron phosphate (LFP), graphite powder, conductive agents, battery slurry, lithium carbonate powder

Metallurgical industry

Metal powders, titanium oxide, zinc oxide, electromagnetic materials, welding electrode powder, metallurgical mineral powder

How to Choose the Right Vibratory Separation Equipment

Selecting the right vibrating screen equipment depends on your material and production requirements.

1. Material type

Identify whether the material is powder, granule, slurry, or mixed bulk solid, as this determines the screen and machine type.

2. Particle size distribution

Define the feed size and target separation size to ensure accurate particle classification and avoid mis-separation.

3. Processing capacity

Select equipment based on required throughput (kg/h or ton/h) to maintain stable and continuous production.

4. Separation accuracy requirement

Higher precision screening is needed for industries with strict quality standards, such as food and pharmaceuticals.

5. Screening layers configuration

Choose single-deck or multi-deck design depending on how many size fractions need to be separated in one process.

6. Material characteristics

Consider flowability, moisture content, density, and stickiness, as these directly affect screening efficiency and clogging risk.

導入事例

Rich practical cases show our customized screening solutions for different material demands.

Vibratory Separation Equipment
Vibratory Separation Equipment
Vibratory Separation Equipment
Vibratory Separation Equipment

Packaging & Shipping

We offer customized packing solutions and flexible delivery methods to meet your shipment timeline.

回転振動スクリーン
回転振動スクリーン
回転振動スクリーン
回転振動スクリーン

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振動篩・コンベア機械メーカー・サプライヤー

精密篩い分け、信頼性の高い性能、柔軟な産業用途のために設計され、,
Yuanjingロータリー振動篩は世界中のお客様から信頼されています。.

グローバルプロジェクト実績
グローバルプロジェクト実績

Yuanjing製品は50以上の国と地域に輸出され、食品、化学、医薬品、鉱業、新エネルギーなどの産業にサービスを提供しています。.

工場
強力な製造能力

レーザー切断、CNC加工、自動溶接、厳格な品質検査を備えた先進的な生産ラインが、一貫した製品品質を保証します。.

高精度で安定した分離
高精度で安定した分離

最適化された振動設計により、均一な材料の流れ、高いふるい分け精度、安定した長期運転を実現します。.

プロフェッショナルサポート
カスタマイズされたふるい分けソリューション

Yuanjingは、直径、メッシュサイズ、デッキ層、材質オプションにおいて柔軟な構成を提供し、お客様の正確なプロセス要件に適合します。.

よくある質問

Vibratory separation equipment is widely used for powder separation, particle classification, impurity removal, and size grading in industries such as food processing, chemicals, pharmaceuticals, mining, and recycling.

A vibratory separator uses controlled vibration to enhance material flow and stratification, enabling efficient fine powder separation and consistent particle size classification with reduced clogging and higher throughput.

It can handle a wide range of materials including flour, sugar, spices, chemical powders, plastic pellets, grains, minerals, and recycling materials, depending on screen mesh and machine configuration.

A vibratory separation equipment system is a broader industrial solution that may include multi-layer or customized configurations, while a vibrating sieve machine typically refers to a single screening device used for basic particle separation.

Selection depends on particle size, material type, moisture content, required capacity, and separation accuracy, as well as whether single-layer or multi-layer screening is needed for grading.

Yes. The equipment can be fully customized in terms of screen size, vibration type, material (carbon steel or stainless steel), capacity, and multi-deck structure to meet specific industrial requirements.

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当社は、異なる材料と生産要件に合わせたカスタマイズされたふるい分けおよび搬送設備ソリューションを提供できます。.

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