Inline Vibro Sifter for Continuous Powder Screening

Inline vibro sifter is built for efficient powder and granule screening in continuous production processes. It provides reliable particle separation, saves installation space and reduces manual operation. With flexible screening options and easy integration, it is suitable for food processing, pharmaceutical manufacturing, chemical production and other industries.

  • Model:  ZPS600/800/1000/1200/1500mm
  • Motor: Single or dual motor
  • Mesh Size: 2–500 Mesh          
  • Material: 304/316 Stainless Stee/Carbon steel
  • カスタマイズ:可能
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What Is an Inline Vibro Sifter?

Inline vibro sifter offers high-precision screening performance to achieve accurate particle classification. During the screening process, it effectively separates materials with different particle sizes and prevents the mixing of similar-sized particles, helping improve product consistency and quality.

With the inlet and outlet positioned on the same vertical line, the inline powder sifter reduces material residence time on the screen surface. This design helps prevent screen blockage and material buildup, improving overall screening efficiency. It can handle higher material throughput within the same time and is suitable for large-scale production. The inline vibro sifter is widely used in food processing, pharmaceutical, chemical, coating, ceramic, metal powder and other industries.

Inline vibro sifter

動作原理

The inline vibro sifter, also known as a direct-discharge vibrating screen, uses a horizontal vibrating motor as its vibration source. The vibrating motor is mounted on one side of the machine body. Once material enters the equipment, the force from the vibration source causes it to follow an elliptical trajectory on the screen surface. While rapidly and repeatedly passing through the screen, the vibrational force continuously performs the actions of separating, breaking up, and reorganizing the material, thereby enabling the material to pass through the screen quickly. Material that cannot pass through the screen is discharged from the over-size discharge port along the equipment’s motion trajectory, completing the screening process.

Phase AngleCharacteristicsMain Applications
0°Material flows from the center directly toward the circumferenceUsed for general screening
15°Starts spiral flow movementUsed for precision screening and classification of highly cohesive materials or materials with high moisture content
90°Material quickly disperses to both sides and then flows toward the outletUsed for removing impurities and wet material classification

Single Vibration Source Inline Vibro Sifter VS Dual Vibration Source Inline Vibro Sifter

The single vibration source inline powder sifter has a fixed vibration direction and amplitude, making it suitable for general powder and particle screening.

The dual vibration source inline powder sifter provides stronger vibration force and adjustable screening performance. It is more suitable for large particles, short fibers and high-efficiency screening applications, helping improve separation efficiency and production capacity.

Single Vibration Source Inline Vibro Sifter

A single vibration source inline powder screener uses only one vibration motor to drive the screen body. During operation, the motor generates vibration through the vibration system, allowing materials to move and pass through the screen mesh for separation.

Since it has only one vibration source, the vibration direction and amplitude are fixed. It is suitable for basic screening applications such as particle and powder separation, but the screening efficiency is relatively lower compared with dual vibration source models.

Dual Vibration Source Inline Vibro Sifter

A dual vibration source inline powder screener is equipped with two vibration motors installed on both sides of the screening machine. The two vibration sources work together to create stronger vibration force, allowing materials to move more effectively through the screen surface.

With dual-direction vibration, materials receive stronger throwing force during screening. It is more suitable for screening large particles, short fibers and applications that require dust removal. The vibration frequency and amplitude can also be adjusted according to different material requirements, improving screening efficiency.

特徴

1. High Screening Efficiency

The inline vibratory screen features a bottom discharge design, which helps increase material output and improve discharge efficiency. It reduces material buildup and screen blockage during operation, resulting in higher screening performance. Compared with traditional rotary vibratory sifters, it can achieve 2-5 times higher processing efficiency and is suitable for coarse screening applications where impurity removal is required.

2. High Screening Accuracy

The Inline vibratory separator uses precise screening technology to achieve accurate particle separation. During the screening process, materials with different particle sizes can be effectively classified, preventing the mixing of similar-sized particles and helping improve final product quality.

3. Easy Cleaning and Maintenance

その direct discharge vibro sifter is designed with a simple structure that allows easy cleaning of both internal and external parts without dead corners. It meets the hygiene requirements of industries such as food and pharmaceuticals. During operation, it helps reduce dust generation and keeps the working environment cleaner. The user-friendly design also makes maintenance faster and helps reduce operating costs.

4. Automatic Production Operation

The inline powder screener can be integrated into automatic production lines for continuous operation. It reduces manual handling, lowers labor requirements and improves overall production efficiency. With the ability to run 24 hours continuously, this screening machine meets the needs of uninterrupted production processes.

5. Energy Saving and Low Noise Operation

The continuous vibro sifting machine operates with low noise and low energy consumption, meeting modern industrial requirements for energy saving and environmental protection. It helps reduce production costs while creating a cleaner working environment.

6. Longer Screen Mesh Service Life

The unique structure and screen frame design of the inline vibro sifter machine improve screen mesh durability. This extends the service life of the screen and reduces the frequency of screen replacement, helping lower maintenance costs and improve production efficiency.

関連動画

用途

Inline vibratory separator is suitable for continuous screening of powders and granules. It provides stable screening performance and is widely used in food, pharmaceutical, chemical and other industries.

食品産業

Materials: 小麦粉 | Sugar | Starch | Spice Powder

製薬産業

Materials: API Powder | Excipients | Medical Powder

化学産業

Materials: Resin Powder | Pigments | Additives

Battery Industry

Materials: Lithium Powder | Graphite Powder | Cathode Materials

application

技術仕様

The inline vibratory separator is available in various sizes, including standard diameters from 600mm to 1500mm, as well as customized models with 400mm, 1800mm and 2000mm diameters. With a complete range of models, it can meet different production capacity requirements.

The 400mm インラインバイブレーティングスクリーン can process around 5-15 tons of material per hour, while the 2000mm model can handle about 300 tons per hour. Under the same configuration, a larger screen diameter usually provides higher processing capacity but requires more installation space.

Actual screening capacity varies with material properties, mesh size, screen diameter, and feeding conditions. See our inline vibratory screen capacity guide for more details on the factors that affect screening output.

モデルPower (kW)Motor Speed (r/min)A (mm)B (mm)C (mm)
ZPS-6000.181440 (960)1070600502
ZPS-8000.251440 (960)1390800525
ZPS-10000.371440 (960)1566970543
ZPS-12000.371440 (960)18751170814
ZPS-15000.551440 (960)22261470875

Inline Vibro Sifter Customer Case Studies

From fine powders to bulk materials, our inline vibratory screen has been successfully used in various industries, delivering reliable screening solutions for different production needs.

インラインバイブロシフター
インラインバイブロシフター
インラインバイブロシフター
インラインバイブロシフター

Why Choose Our Inline Vibro Sifter?

Our inline vibratory screen provides flexible screening solutions for different production needs. With customized options and easy integration, it helps improve screening efficiency and meet the requirements of various industries.

カスタマイズされたふるい分けソリューション

The custom inline vibratory screen can be adjusted based on material features and production requirements, including screen mesh size, machine material and power supply options.For example, the ultrasonic system and observation port setup shown in the figure below.

Suitable for Different Production Lines

The inline vibratory screen can be connected with different production systems and is widely used in food, pharmaceutical, chemical and powder processing production lines. It supports continuous operation and improves production efficiency.For example, the 真空搬送システム connections and bulk bag dump station connections shown in the figure below.

超音波インライン振動ふるい
inline vibratory separator

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よくある質問

Inline vibro sifter is mainly used for continuous screening and separation of powders and granules. It helps remove impurities, control particle size and improve product quality in food, pharmaceutical, chemical and other industries.

Yes. The inline vibratory sifter machine can be directly connected to automatic production lines. It supports continuous operation, reduces manual handling and improves production efficiency.

The inline powder screener can handle different powder and granule materials, including food powder, pharmaceutical ingredients, chemical powders and battery materials.

The capacity of an industrial inline vibro sifter depends on material type, mesh size and production requirements. Different models can be customized for small to large-scale screening applications.

An inline vibro sifter is designed for continuous material flow and easy integration into production lines. A rotary sifter is usually used for batch screening and applications that require flexible installation.

The correct mesh size depends on the material particle size and final screening requirements. Customers should consider material characteristics, required output and screening accuracy before selecting the screen mesh.

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