Ultrasonic Vibrating Separator for High Precision Powder Screening
Our ultrasonic vibrating separator is designed for accurate screening of fine powders and difficult-to-screen materials. The ultrasonic system helps prevent mesh clogging, improves screening efficiency, and maintains stable separation performance. Available with customized designs, factory direct prices, and professional solutions for different industries.
What Is an Ultrasonic Vibrating Separator?
The ultradźwiękowego sita wibracyjnego combines the advantages of a vibrating screen and ultrasonic technology. The ultrasonic generator creates resonance with the screen frame, which is then transferred to the screen mesh and produces high-frequency vibration across the mesh surface.
This high-frequency vibration helps solve common screening problems with fine powders, including mesh clogging, material sticking, particle adhesion, agglomeration, static electricity, and low-density materials. The system can increase screening capacity by up to 10 times and improve production efficiency, while allowing separation down to 20 μm (#635 mesh).
Working Principle
Basic Vibration
Driven by a vibration motor, eccentric weights generate standard circular or linear vibration, causing material to disperse evenly across the screen surface.
Ultrasonic Vibration
An ultrasonic generator converts electrical energy into high-frequency vibration (typically 20–40 kHz), which is transmitted via a transducer to the screen mesh, inducing high-frequency, micron-level vibrations.
Anti-Clogging Principle
High-frequency vibration rapidly breaks up material agglomerates while causing particles at the mesh openings to “levitate.” This prevents fine powder from becoming lodged in the apertures due to static electricity or adhesion, thereby ensuring efficient material passage.
Structure of the Ultrasonic Vibrating Separator
The ultradźwiękowy przesiewacz wibracyjny primarily consists of a vibrating motor, an ultrasonic generator, an ultrasonic transducer, a screen mesh, and a vibration-damping system.
Vibrating motor:Provides the fundamental vibration power; it must be matched to the equipment’s power requirements to ensure uniform material dispersion.
Ultrasonic generator: Outputs high-frequency electrical signals; it requires frequency stability (e.g., 20 kHz) and must feature overload protection.
Ultrasonic transducer: Converts electrical signals into mechanical vibrations; it must synchronize with the generator’s frequency and be mounted in direct contact with the screen mesh.
Screen mesh: Facilitates material classification; typically made of stainless steel to meet the standards of industries such as food processing and pharmaceuticals.
Vibration-damping system: Minimizes the impact of equipment vibration on the floor and frame; rubber springs are commonly used to reduce noise.
Two Types of Ultrasonic Vibrating Separators
Internal Space Frame vs. External Space Frame
1. Internal Type
The transducer is mounted at the bottom of the screen mesh.
Installation requires removing the screen frame and mesh.
Relatively low cost.
Used in the food and pharmaceutical industries.
2. External Type
The transducer is mounted outside the screen frame.
Installation and maintenance are quick and easy.
High cost.
Suitable for corrosive materials.
Cechy
1. High Precision
The ultradźwiękowego sita wibracyjnego efficiently separates and screens fine particles with a precision of up to 0.01 mm, effectively enhancing product quality.
2. Wide Range of Applications
The ultrasonic vibrating screen is suitable for screening and separating a wide variety of granular materials—including solids, liquids, powders, and granules—offering broad applicability.
3. Environmentally Friendly
The ultrasonic vibrating screen generates no harmful substances during the screening process; it causes no environmental pollution and complies with modern environmental protection standards.
4. High Efficiency
The ultrasonic vibrating screen offers extremely high screening speeds; output can increase by up to 10 times, thereby reducing production costs.
5. Easy Maintenance
The ultrasonic vibrating screen features a simple structure that is easy to maintain and service; the extended service life of the screen mesh lowers operating costs.
6. Low Material Damage
High-frequency, low-amplitude vibration causes minimal damage to materials (especially crystals and fibers), preserving their original properties.
Technical Specifications
| Model | Diameter (mm) | (mm) | Decks | Power (kW) | Accuracy (%) | Capacity (kg/h) |
| YJ-400 | 400 | 340 | 1-6 | 0.25 | ≥95% | 50-200 |
| YJ-600 | 600 | 530 | 1-6 | 0.55 | ≥95% | 100-500 |
| YJ-800 | 800 | 720 | 1-6 | 0.75 | ≥95% | 200-800 |
| YJ-1000 | 1000 | 900 | 1-6 | 1.1 | ≥95% | 500-1200 |
| YJ-1200 | 1200 | 1100 | 1-6 | 1.5 | ≥95% | 800-2000 |
| YJ-1500 | 1500 | 1400 | 1-6 | 2.2 | ≥95% | 1000-3500 |
| YJ-1800 | 1800 | 1700 | 1-6 | 3 | ≥95% | 1500-5000 |
Zastosowania
Ultrasonic Sieving Machine For Food Ingredients
Impurity removal and grading of flour, starch, milk powder, and additives (anti-clogging design + food-grade materials).
Ultrasonic Vibrating Screen For New Materials Industry
New Materials Industry: Lithium battery materials, graphite powder, toner powder, metal micropowders, and electronic-grade micropowders (ultra-fine screening of 2000 mesh or finer).
Ultrasonic Vibro Sifter For Pharmaceutical Industry
Precision screening of Traditional Chinese Medicine (TCM) powders, Western medicine granules, and vaccine excipients (compliant with GMP standards)
Ultrasonic Vibrating Sieve For Chemical Powder Screening
High-precision screening of pigments, coatings, resins, flame retardants, and micronized silica gel.
Powiązane filmy
Ultrasonic Vibro Sifter vs Traditional Vibro Sieve
| Comparison Item | Traditional Vibro Sieve | Ultradźwiękowy przesiewacz wibracyjny |
| Applicable Materials | Suitable for conventional powders, granules, liquids, and other general materials. | Suitable for ultra-fine powders, high-static materials, highly adhesive materials, and easily agglomerated materials. |
| Screening Particle Size Range | Suitable for conventional screening applications below 200 mesh. | Suitable for ultra-fine powder screening above 200 mesh. |
| Screening Accuracy | Meets standard screening requirements, but accuracy is relatively limited. | Designed for ultra-fine powder screening, with screening accuracy improved by 10%-70%. |
| Screen Cleaning Method | Mainly relies on mechanical cleaning methods such as silicone balls and bouncing balls. | Uses high-frequency ultrasonic vibration to achieve self-cleaning of the screen mesh and effectively prevent blockage. |
| Anti-Clogging Performance | Performs well with general materials, but ultra-fine powders are prone to screen clogging. | Effectively solves problems such as screen blockage, material adhesion, static electricity, and powder agglomeration. |
| Screening Efficiency | Suitable for conventional production requirements, but single-unit capacity is limited. | Provides high-efficiency screening for ultra-fine powders, with output increased by 1-10 times compared with standard screening. |
| Screen Mesh Service Life | Meets normal production requirements under standard operating conditions. | Reduces screen blockage and material impact, extending screen mesh service life by 3-5 times. |
| Key Advantages | Low cost, simple structure, wide application range, and an ideal choice for conventional screening operations. | High precision and high efficiency, specifically designed to solve screening challenges of ultra-fine, highly adhesive, and high-static materials. |
Ultrasonic Vibrating Separator Special Customization
We provide customized design solutions to meet the requirements for handling hazardous or special materials.
Hopper-type
Pneumatic gate
Airtight ultrasonic
Automatic feeding
Our Ultrasonic Vibrating Separator Factory
Yuanjing Machinery is a manufacturer of ultrasonic vibrating screens integrating R&D, production, and sales. The company holds ISO9001 quality management system certification and EU CE certification, serving customers across the globe. Yuanjing’s ultrasonic vibrating screens can be manufactured from carbon steel or stainless steel, depending on the material to be screened; the product range is extensive, and non-standard customization is available to meet specific user requirements.
Our factory features modern, standardized production lines, and we handle the entire manufacturing process in-house without relying on external contractors; this effectively shortens lead times and reduces rework rates. Furthermore, we maintain ample stock of standard components, allowing us to complete custom products in just 5 to 7 working days, thereby ensuring rapid delivery and reliable production scheduling. The company also provides comprehensive after-sales services, including a one-year warranty, lifetime maintenance, and the supply of genuine spare parts.
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Vibrating Screen and Conveyor Machine Manufacturer & Supplier
Built for precision screening, reliable performance, and flexible industrial applications,
Yuanjing rotary vibrating screens are trusted by customers worldwide.
Global Project Experience
Yuanjing products are exported to 50+ countries and regions, serving industries including food, chemicals, pharmaceuticals, mining, and new energy.
Strong Manufacturing Capability
Advanced production lines with laser cutting, CNC machining, automatic welding, and strict quality inspection ensure consistent product quality.
Accurate & Stable Separation
Optimized vibration design delivers even material flow, high screening accuracy, and stable long-term operation.
Dostosowane rozwiązania przesiewające
Yuanjing offers flexible configurations in diameter, mesh size, deck layers, and material options to fit your exact process requirements.
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