Ultrasonic Sieving Machine for High-Precision Fine Powder Screening
Our ultrasonic sieving machine provides an efficient solution for fine powder screening. By applying ultrasonic vibration, it helps prevent mesh clogging and improves screening accuracy for powders that are difficult to separate. It is suitable for pharmaceutical, food, chemical, and other industrial applications.
What Is an Ultrasonic Sieving Machine?
The ultrasonic sieving machine is developed by upgrading the traditional three-dimensional rotary vibrating sieve. It features a redesigned screen frame structure and an integrated ultrasonic screening system.
With the combined action of the vibration motor and ultrasonic system, the screen surface generates high-frequency, low-amplitude ultrasonic vibration. This keeps the material suspended on the screen surface, reducing problems such as sticking, friction, material blockage, and mesh clogging.
The ultrasonic sieving machine effectively solves common screening challenges of fine and difficult-to-screen materials, including mesh blocking, material adhesion, electrostatic attraction, agglomeration, and low-density material screening. For repeated mesh blockage, learn more about the causes of fine powder screen blinding and how to prevent it.
動作原理
1. Conversion of electrical power (220V/50Hz or 110V/60Hz) into 38kHz high-frequency electrical energy via the ultrasonic generator, resulting in high-frequency, high-voltage alternating current.
2. Conversion of electrical energy to mechanical energy: High-frequency power is delivered to the transducer, causing the internal piezoelectric ceramics to rapidly expand and contract upon energization, thereby generating ultra-high-frequency micro-vibrations at a rate of 300,000 to 400,000 cycles per minute.
3. Vibration transmission: Vibrations from the transducer are transferred to the resonance ring and then distributed evenly across the entire stainless steel screen mesh.
4. Continuous high-frequency micro-vibration of the screen mesh breaks up agglomerated fine powders and overcomes electrostatic adhesion; particles do not stick to the mesh or clog the apertures, allowing fine material to pass through rapidly while coarse material is smoothly discharged.
Why Choose an Ultrasonic Sieving Machine for Fine Powder Screening?
超音波振動ふるい ultrasonic sieving machine is designed to improve the screening performance of fine and difficult-to-screen powders. By using ultrasonic vibration technology, it can reduce mesh clogging, improve screening accuracy, and maintain material quality during the screening process. Compared to vibrating screens without ultrasonic devices, the mesh passage rate increases by 5 to 20 times.
Prevent Screen Mesh Blocking During Fine Powder Screening
Fine powders often cause problems such as mesh blocking, powder sticking, and electrostatic adhesion during screening. The ultrasonic sieving machine creates high-frequency vibration on the screen surface, which helps prevent particles from sticking to the mesh. This allows materials to pass through the screen smoothly and reduces cleaning time and production downtime.
Improve Screening Accuracy for Ultra-Fine Powders
For ultra-fine powders and micron materials, traditional vibrating screens may have difficulty maintaining stable screening performance. The ultrasonic sieving machine provides a more precise screening process for materials with high mesh requirements, including 100-625 mesh powders. It is widely used for pharmaceutical powder screening, chemical powder separation, and other fine powder applications.
Maintain Material Quality During Screening
その ultrasonic sieving machine uses low-amplitude ultrasonic vibration to gently separate materials without damaging their original properties. This helps protect sensitive materials, reduce particle breakage, and maintain consistent product quality during the screening process.
Contamination Prevention
Battery materials (such as graphite powder, polysilicon, and precursors) are extremely sensitive to metallic impurities; contact with metals like copper or zinc can trigger oxidation reactions, contaminating the material and degrading battery performance. Ultrasonic vibrating sieves feature a Teflon coating applied to the screen frame and bottom cover, creating a physical barrier that prevents direct contact between the material and steel components, thereby ensuring material purity.
Ultrasonic Sieving Machine Details
Transducer
Ultrasonic generator
重要な点は、メッシュサイズは粉末の特性と生産要件と併せて考慮すべきであるということです。自由に流れる300メッシュの粉末は従来の機械でもよくふるい分けできるかもしれませんが、静電気が強い、または目詰まりが激しい粗い粉末には追加のふるい分け支援が必要かもしれません。
Observation port
Sluice gate
外部スペースフレーム
特徴
高精度
その 超音波振動分離機 efficiently separates and screens fine particles with a precision of up to 0.01 mm, effectively enhancing product quality.
Wide Range of Applications
It is suitable for screening and separating a wide variety of granular materials—including solids, liquids, powders, and granules—offering broad versatility.
Eco-friendly and Dust-free
The screening process generates no harmful substances and causes no environmental pollution, meeting modern environmental standards.
High Efficiency
With extremely fast screening speeds, the equipment significantly boosts production efficiency and reduces production costs.
Easy Maintenance
The simple structural design makes maintenance and servicing easy, thereby lowering operating costs.
GMP-Compatible Hygienic Design
The ultrasonic sieving machine can be designed with stainless steel 304 or 316L materials to meet hygiene requirements in industries such as pharmaceuticals and food processing.
用途
The ultrasonic sieving machine is suitable for screening a wide range of fine powders and difficult-to-screen materials. It is widely used for materials that require high screening accuracy, such as pharmaceutical powders, food powders, chemical powders, and advanced materials.
製薬産業
Precision screening of Traditional Chinese Medicine (TCM) powders, Western medicine granules, and vaccine excipients (GMP-compliant).
食品産業
Impurity removal and grading of flour, starch, milk powder, and additives (anti-clogging design + food-grade materials).
化学産業
High-precision screening of coating powders, resin powders, and battery materials (e.g., lithium-ion battery cathode materials).
New Materials Industry
Ceramic powders, metal powders, anode materials,and electronic-grade fine powders (ultra-fine screening of 2000 mesh and above).
技術仕様
| モデル | Diameter (mm) | (mm) | デッキ数 | Power (kW) | Accuracy (%) | Capacity (kg/h) |
| YJ-400 | 400 | 340 | 1-6 | 0.25 | ≥95% | 50-200 |
| YJ-600 | 600 | 530 | 1-6 | 0.55 | ≥95% | 100-500 |
| YJ-800 | 800 | 720 | 1-6 | 0.75 | ≥95% | 200-800 |
| YJ-1000 | 1000 | 900 | 1-6 | 1.1 | ≥95% | 500-1200 |
| YJ-1200 | 1200 | 1100 | 1-6 | 1.5 | ≥95% | 800-2000 |
| YJ-1500 | 1500 | 1400 | 1-6 | 2.2 | ≥95% | 1000-3500 |
| YJ-1800 | 1800 | 1700 | 1-6 | 3 | ≥95% | 1500-5000 |
How to Select the Right Ultrasonic Sieving Machine?
Choosing the right ultrasonic sieving machine depends on your material characteristics, production capacity, and screening requirements. A suitable machine can improve screening efficiency, reduce mesh clogging, and achieve stable powder separation performance.
1.Material Characteristics
Fineness
Traditional screening is an option for 100 mesh or coarser; ultrasonic screening is preferred for finer than 100 mesh.
Viscosity / Static Electricity
Ultrasonic anti-clogging technology is required for highly viscous materials (e.g., adhesives) and materials prone to moisture absorption.
2.Capacity Requirements
Select the equipment diameter (e.g., Model 800 or 1200) based on the hourly processing volume (tons/hour).
3.Material Requirements
Choose 304 or 316 stainless steel for food and pharmaceutical applications; for corrosive chemical environments, select materials with acid- and alkali-resistant coatings.
Customer Cases
Our ultrasonic sieving machine has been successfully applied in various industries to solve fine powder screening challenges. Widely used in the field of precision machining.
| 材質 | Mesh Size | Capacity | モデル | Function |
| API粉末 | 200 mesh | 300 kg/h | YJ-800-1S | Achieve high-precision screening |
| Food Additives | 80 mesh | 2000 kg/h | YJ-1800-1S | Improve mixing uniformity |
| Milk Powder | 120 mesh | 600 kg/h | YJ-800-1S | Solve powder clogging problems |
| Yeast | 60 mesh | 1500 kg/h | YJ-1000-1S | Moisture-proof and dispersion treatment |
| Positive and Negative Electrode Materials | 200 mesh | 500 kg/h | YJ-1200-1S | Classification screening and improve product consistency |
| Baking Soda Powder | 120 mesh | 1000 kg/h | YJ-1500-1S | Gentle screening to maintain original material properties |
| Pesticide Suspension | 325 mesh | 800 kg/h | YJ-1500-1S | Remove impurities and prevent mesh clogging |
Ultrasonic Sieving Machine Manufacturer
Xinxiang Yuanjing Machinery Co., Ltd. is a manufacturer of industrial screening and conveying equipment, integrating R&D, production, and sales. The company’s product portfolio includes circular vibrating screens,インライン振動ふるい機,ultrasonic sieving machine, air-cooled linear vibrating screen, multi-deck tumbler screen , vacuum conveying equipment,multi-deck vibratory sifter and dust-free feeding systems. Certified under ISO9001 and CE standards, the company primarily serves overseas markets and local clients, offering sales and warehousing services for complete units and related accessories.
Equipped with modern, standardized production lines and industry-leading manufacturing equipment—including laser cutting machines, automatic bending machines, lathes, machining centers, automatic rolling and flanging machines, and automatic welding equipment.We handle the entire production process in-house—eliminating the need for outsourcing—which shortens lead times and reduces rework rates. Additionally, we maintain ample stock of standard components and can complete custom-made products within just 5–7 working days, ensuring rapid delivery and reliable scheduling.
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精密篩い分け、信頼性の高い性能、柔軟な産業用途のために設計され、,
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高精度で安定した分離
最適化された振動設計により、均一な材料の流れ、高いふるい分け精度、安定した長期運転を実現します。.
カスタマイズされたふるい分けソリューション
Yuanjingは、直径、メッシュサイズ、デッキ層、材質オプションにおいて柔軟な構成を提供し、お客様の正確なプロセス要件に適合します。.
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