Vibratory Separator Machine for Efficient Material Screening & Separation

The vibratory separator is an industrial-grade screening unit designed to efficiently separate powders, granules, and liquid materials based on particle size. With a screening efficiency typically reaching 95%, it ensures consistent product quality in continuous production environments.

The equipment offers flexible configuration options, including customizable mesh sizes ranging from 2 to 500 mesh and multi-deck setups. For ultra-fine powders, an ultrasonic system can be installed to enable the use of 625-mesh screens. It is widely used across industries such as food processing, chemicals, pharmaceuticals, and industrial filtration.

Price:$750.00-4,000.00/Set

Model:YJ-400/600/800/1000/1200/1500/1800
Number of Layers: 1–5
Mesh Size: 2–625 Mesh
Material: 304/316 Stainless Steel, Carbon Steel
Capacity: 100–5000 kg/h

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What is a Vibratory Separator?

The Vibratory Separator is a high-precision machine designed for screening fine powders. It features low noise levels, high efficiency, and a fully enclosed structure, with a rapid screen-change capability that takes just 3–5 minutes. Suitable for screening and filtering granules, powders, and slurries, it can be configured with multiple decks to simultaneously separate materials into 2–6 size fractions—making it particularly ideal for precision manufacturing industries requiring multi-stage classification.

Stainless steel in contact areas

Stainless Steel

Carbon steel

How Does a Vibratory Separator Work?

The vibratory separator utilizes a vertical motor as its vibration source; eccentric weights mounted at both the top and bottom of the motor convert its rotary motion into a three-dimensional movement—comprising horizontal, vertical, and inclined components—which is then transmitted to the screen surface. Adjusting the phase angle between the top and bottom weights allows for the modification of the material’s movement trajectory across the screen. Material particles smaller than the screen apertures pass through to the layer below (undersize material), while particles larger than the apertures undergo continuous tumbling before being discharged through the outlet.

Features and Advantages

1. Compact structure and easy mobility; equipped with an adjustable discharge outlet; automatically separates and discharges coarse and fine materials.

2. High screening precision with a processing capacity over 25% higher than traditional screening equipment; suitable for powders, granules, and liquids.

3. No mesh clogging or dust leakage; screening fineness reaches 500 mesh (28 microns), and filtration precision reaches 5 microns.

4. Unique screen frame design (nested inner and outer frame structure) ensures screen durability; screen replacement takes only 3–5 minutes.

5. Simple structure and easy maintenance; available in single-layer or multi-layer configurations; easy to operate and clean.

Various material options available (e.g., stainless steel, carbon steel, or PE) depending on material characteristics.

Technical Specifications

The following technical parameters provide a general reference for selecting a vibratory separator suitable for different industrial screening and separation requirements.

Model	Diameter (mm)	(mm)	Decks	Power (kW)	Accuracy (%)	Capacity (kg/h)
YJ-400	400	340	1-5	0.25	≥95%	50-200
YJ-600	600	530	1-5	0.55	≥95%	100-500
YJ-800	800	720	1-5	0.75	≥95%	200-800
YJ-1000	1000	900	1-5	1.1	≥95%	500-1200
YJ-1200	1200	1100	1-5	1.5	≥95%	800-2000
YJ-1500	1500	1400	1-5	2.2	≥95%	1000-3500
YJ-1800	1800	1700	1-5	3	≥95%	1500-5000

Applications of Vibratory Separator

Food Industry

Flour, sugar, salt, spices, sesame seeds, starch

Chemical Industry

Powders, pigments, additives, resins, fertilizers, chemical granules

Pharmaceutical Industry

API powder, granules, excipients, herbal powder, coating materials

Metallurgical Industry

Metal powders, ore fines, alloy powders, iron powder, copper powder, aluminum powder

Vibratory Separator Types

Vibratory separators provide a reliable solution for efficient powder, granule, and liquid filtration across a wide range of industrial applications.

Circular Vibrating Screen — **For Granule**

Ultrasonic Vibro Sifter — **For Powder**

Vibratory Separator vs Traditional Sieving Machine

Feature	Vibratory Separator	Traditional Sieving Machine
Screening Efficiency	95%	70%
Processing Capacity	Up to 5,000 kg/h (depends on material)	1,000–3,000 kg/h
Automation Level	Continuous automatic operation	Semi-manual / batch operation
Particle Accuracy	±1–5% deviation	±10–20% deviation
Mesh Clogging Rate	Low (anti-blocking design)	High (frequent cleaning required)
Maintenance Frequency	Every 1–3 months	Weekly to monthly
Energy Consumption	Low to medium	Medium to high
Material Compatibility	Powder / granule / liquid slurry	Mainly dry materials

Custom Vibratory Separator Solutions

Customization options cover three key areas: materials, structure, and functionality:

Materials

Pharmaceutical/food-grade 304 or 316 stainless steel; PTFE-coated options for handling corrosive chemicals; wear-resistant carbon steel and polyurethane screens for mining and aggregate applications.

Structure

Adjustable parameters including machine dimensions, number of screening decks, discharge outlet orientation, and base height.

Functionality

Ultrasonic mesh cleaning, explosion-proof motors, anti-clogging bouncing balls, and fully enclosed dust-proof designs.

Bouncing Ball

Explosion-proof motor

Plastic Vibrating Screen

Dust-free Hopper

Our Cases

Why Choose Our Vibratory Separator?

Xinxiang Yuanjing Machinery Co., Ltd. is a manufacturer of industrial screening and conveying equipment, integrating R&D, production, and sales. Its product lines include circular vibrating screens, linear vibrating screens, inline vibrating screens, tumbler screens, vacuum conveying equipment, and dust-free feeding systems. The company holds ISO9001 quality management system certification and EU CE certification, and is supported by a professional team dedicated to production, logistics, and after-sales service.

Equipped with modern, standardized production lines and industry-leading manufacturing equipment—including laser cutting machines, automatic bending machines, lathes, machining centers, automatic rolling and flanging machines, and automatic welding equipment.We handle the entire production process in-house—eliminating the need for outsourcing—which shortens lead times and reduces rework rates. Additionally, we maintain ample stock of standard components and can complete custom-made products within just 5–7 working days, ensuring rapid delivery and reliable scheduling.

Vibrating Screen and Conveyor Machine Manufacturer & Supplier

Built for precision screening, reliable performance, and flexible industrial applications,
Yuanjing rotary vibrating screens are trusted by customers worldwide.

Global Project Experience

Yuanjing products are exported to 50+ countries and regions, serving industries including food, chemicals, pharmaceuticals, mining, and new energy.

Strong Manufacturing Capability

Advanced production lines with laser cutting, CNC machining, automatic welding, and strict quality inspection ensure consistent product quality.

Accurate & Stable Separation

Optimized vibration design delivers even material flow, high screening accuracy, and stable long-term operation.

Customized Screening Solutions

Yuanjing offers flexible configurations in diameter, mesh size, deck layers, and material options to fit your exact process requirements.

FAQs

A vibratory separator is used for screening, grading, and impurity removal of powders, granules, and liquids. It is widely applied in food, chemical, pharmaceutical, and metallurgical industries to improve product purity and particle consistency.

A vibratory separator machine can process flour, sugar, spices, sesame seeds, pigments, chemical powders, API granules, metal powders, and ore fines, making it suitable for both dry and wet separation applications.

A vibratory separator offers higher screening efficiency (95%) and better anti-clogging performance, while a traditional vibrating sieve is more limited in precision, automation, and continuous processing capability.

Mesh size selection depends on material particle size and required separation accuracy. Common industrial ranges are 20 mesh to 500 mesh, used for coarse separation, fine filtration, and ultra-fine powder screening.

Yes, a vibratory separator can be used as a liquid solid separation machine, effectively filtering slurry, coatings, and liquid suspensions while removing impurities and oversized particles.

Vibratory separator machines are widely used in the food industry (flour, sugar, sesame seeds), chemical industry (powders, pigments), pharmaceutical industry (API granules), and metallurgical industry (metal powders, ore fines).

Get Custom Solution

We can provide customised screening and conveying equipment solutions tailored to different materials and production requirements.

Send us your requirements, and our team will provide the right solution and a fast quotation within 24 hours.

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